![]() |
Do I have something in my teeth? |
Maple season has been good so far. We have already made more than all of last year and production continues, at a slower pace due to weather that was too warm, which had the sap stop flowing and now it hasn't been getting warm enough during the day to make much of a run. I am enjoying the brief break though as a chance to catch up on bottling, labeling and delivering to customers. The warm-up was preceded by a marathon boiling session to ensure that none of the sap went bad and there is only one sure way to make that happen-turn it into syrup! Thanks to all the friends who came by to visit and partake in the New England tradition of watching the sanity of the sugar maker slowly disappear. It is entertaining for the guest but helps the sugar maker because no sane person would watch and think they should do that too, so competition stays low. Here is a picture of the operation in full flow for those who can't be here to watch.
To elaborate on the turkey fryer process a bit more and how our evaporator works. The big silver tank in the background is the feed tank. We pump from outside tanks into here with a filtering process to remove most things from the sap. This tank feeds a float box which controls the amount of sap in the syrup pan.
The flue pan, which sits in front of the tank in this picture, is where most of your evaporation takes place. It has small alleys or flues in the pan that make more of the sap in contact with the heat below.
After it has boiled in the flue pan, the smaller box to the left will control it's release into the syrup pan. The syrup pan is the shorter pan to the left where you get to making the finished syrup product, or in my case, close enough to finished but not in danger of burning and ruining a $1,000 dollar stainless syrup pan. I prefer to use, you guessed it, the good old turkey fryer to finish my syrup on, after filtering, because I can do large batches and easily control the heat since it is propane. Plus the pot is $45 which would sting but wouldn't cause a heart attack.
We are still refining the process but we are getting there. Construction wasn't fully complete when we started as you can tell from the scaffolding in the background. That will have to wait for the snow melt too.